PDI Central Luzon Desk
Vanishing plant yields hope for Aurora folk
By Tonette Orejas
Baler, Aurora - A new machine, made by a Filipino Engineer,
is bound to revive Aurora province's vanishing sabutan industry
and boost the advantages of some 10,000 weavers, mostly peasant
women, in the export market.
The shift to other cash crops and the steady integration of
the once inaccessible province into the market economy saw the
slow extinction of the sabutan that only grows in this idyllic
province.
"Sabutan can be Aurora's distinct identity. Kami lang ang
mayroon nito (We are the only ones who have it)," Aurora
Gov. Edgardo Ong tells the INQUIRER proudly.
But what is sabutan?
In the coastal plains and slopes of this province east of the
Pacific Ocean, sabutan (Pandanus sabotan Blanco) grows in wild
abundance, invading even spaces between rows of coconut trees.
Too many to pass unnoticed, the leaves of this screw pine are
woven into hats by farmers either seeking screen from the sun's
scorching heat, comfort from the beatings of the southwest and
northeast winds or protection from the strong rains.
"Worn by farmers, the hats, in natural off-white color,
usually break the all-green or all-brown scenery in farms during
dry or wet months," recalls Meriam Estimada, manager of
the government-owned Aurora Trading Center.
Estimada's parents, Andres and Josefa Hongriano, were among
the coastal province's oldest and deft weavers of sabutan hats
and banig (mats).
Children create toy birds and flowers while women make curtains
out of sabutan leaves.
"From the farms to the homes, sabutan, in whatever form
it is fashioned by farmers' hands, is a regular sight and necessity," says
Ong.
By the 1950's, practically every home in Aurora's less than
20,000 households had a sabutan weaver, he says.
Preferred to 'buri'
Hats and bed mats were easily exchanged to middlemen for salt
and rice when typhoons ravaged their farmlands.
And so sabutan was greatly cherished. It was even preferred
by merchants more than the buri, another screw pine indigenous
to Quezon province (Aurora was a part of Quezon until 1979),
because it had softer, shinier leaves.
But that was then, as far as Ong could recall.
Starting in the 1980s, coffee and dalanghita (locally called
citrus) plantations mushroomed in this province nestled in the
Sierra Madre mountain ranges.
The new crops had claimed the areas where the sabutan once thrived
and grew.
But weavers like Tessie Sarenas of San Luis town persisted,
even with the scarce sources of sabutan leaves.
A little less than 50 hectares are now planted with sabutanin central Aurora's San Luis and Baler towns, according to Ong.
Sarenas, who in her 40s, keeps on with the six-step tedious
process of processing sabutan which she learned from her elders.
She still does cutting (alit), the trimming of the thorny edges
of the leaves (ebutulan), stripping (bubulayin), sorting and
drying, and flattening (amyuda) in the traditional manual fashion.
No matter how cumbersome and long the process, Sarenas and thousands
of men and women insist on reviving the ailing homegrown industry.
There are still a few entrepreneurs who remain confident that
sabutan deserves a niche in the local and international markets.
Gemma Joy Valenzuela, marketing specialist of the Aurora Integrated
Area Development Project (AIADP), said that Governor Ong, the
Department of Trade and Industry, the European Union-funded AIADP
and the Department of Agriculture strongly believe that the weavers,
sabutan planters and entrepreneurs deserved all the support.
Promotion
The effort to promote the sabutan industry began in 1989, according
to Marcy Alcantara, DTI provincial chief.
It took years to improve the technology and products of the
sabutan industry.
A few years back, the Department of Science and Technology and
entrepreneurs like Anna Liza Tangson of Aurora Hats and Crafts
produced a blocking machine (to press and shape the hats before
trimming) and a mechanical dyeing facility.
It used to take several 22-liter cans as cooking vessels, including
manual stirring of synthetic dyestuff-water mixture for an hour
before the stripped fibers are colored.
Last year, the export volume of sabutan hats brought to key
American and European cities via trade fairs netted $160,000,
Alcantara says.
The volume of hats, bags, place mats, banig, fans and other
sabutan items is "much, much bigger," she says.
New Hope
Alcantara says 10 years after the sabutan industry promotion
program began, there's a new prospect for Aurora's weavers.
The prototype of the stripping-flattening machine, fabricated
by Ericson Yap of Enviture Technologies Philippines Inc., in
cooperation with DOST, was presented on Sept. 8 to sabutan weavers
in the province.
Yap, like in the two consultations held, sought the weavers'
comments on the machine's efficiency.
The feedback sought to improve the prototype before it is mass-produced
in the next months, Valenzuela said.
Before the machine was invented, Sarenas used a handy, mobile
iron blade fastened on top of a small wood block placed firmly
on the ground to split the leaves.
Seated, she inserts the sabutan leaf into this iron blade, pulls
it to procure fibers of either 1/8 or 2/8 inch wide.
Flattening, of course, is also done by hand by pressing blocks
of wood on the leaves.
2 Steps Combined
The prototype machine, its essential parts being two rolls of
wood and blades held together, helps weavers combine two production
steps - splitting and flattening leaves.
It used to take two minutes to split the fibers but with the
machine, it would take only 15 seconds a leaf. Flattening the
leaves used to take 45 seconds but the machine does it in only
10 seconds.
"If one harvester or a weaver could produce an average
of 60 bundles of sabutan leaves in eight hours with the tool,
it is estimated to produce 180 bundles for the same number of
hours," Valenzuela says.
That would mean an income of P1,800 from P600 a week from just
harvesting to drying, she adds.
The weavers told Yap they want the hand- or foot-operated machine
upgraded to save on time. With eyes for the minutest details
like the fine products they create, they also want the blades
suited to strip thinner or wider fibers.
Co-ops
Weaving cooperatives or small businesses can acquire the machine
through soft loans from the AIADP, Valenzuela says.
Ong says the provincial government will launch a campaign to
encourage landowners or beneficiaries of agrarian reform in the
province to develop medium-sized plantations for sabutan.
"It can be lucrative," he says, with each bundle costing
P35 or more than half the price of a kilo of dalanghita during
better months.
"The citrus can fall to P5 a kilo when there's a glut.
And so sabutan is a more reliable alternative," Ong says.
But Tangson also wants good roads to and from the province should
sabutan
carve a wider market.
Last year, just after a typhoon hit Aurora, Tangson had to borrow
a payloader to clear the road of eroded mountain soil and rocks
lest her orders from abroad would not make the delivery schedule.
The governor acknowledges the need for good roads to boost the
industry. But he also has a lot of optimism.
"When you have a huge number of skilled people to do it,
when you do have elders who can pass their skills to the young,
when new technology is being made, when there are local entrepreneurs
who are confident they can make it and when Aurora has so much
land for planting the sabutan, we can never be hesitant about
boosting the industry," Ong says.
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